Friday, October 16, 2015

Mining сэтгүүл-н 10-н сарын шинэ хэвлэл гарлаа та бүхэн доорх линкээр орж уншана уу ?


Link:   http://issuu.com/miningglobal/docs/miningglobal-october-2015?e=12042171/30442800


TOP 10: Highest Paying Jobs in the Mining Industry



10.) Operators/ technicians/ miners
Salary: $150,000 to $165,000

From excavator operators to geological technicians, these positions are in constant demand. Underground miners have the ability to earn more than $150,000 a year compared to surface miners, whose annual salary ranges between $50,000 and $85,000. The salary for technicians can range anywhere from $50,000 to $150,000, with operators earning upwards of $165,000 per year.

9.) Surveyors

Salary: $165,000

Surveyors are a vital part of mining operations. They assist companies in measuring underground and open-cut mines, helping to maintain a proper mine plan by updating layouts and keeping records. The pay is also quite nice.

Senior level and chief surveyors can make anywhere from $80,000 to $160,000 per year, while entry level positions typically earn between $55,000 and $130,000 a year.

8.) Mine supervisors/ mill superintendents

Salary: $168,000

Like any supervisor position, these jobs offer great compensation. Annual salaries for Mine Supervisors (operations/maintenance) are $168,000 per year while underground and open pit supervisors rake in between $70,000 and $165,000 a year. A Mill Superintendent at a processing plant can make upwards of $168,000 a year.

7.) Occupational health safety and environmental professionals

Salary: $190,000

As two major components of the mining industry, health safety and environmental professionals get paid like it. An OHS officer is paid between $50,000 and $115,000 per year, while a top level OHS can earn upwards of $190,000.

6.) Geophysicists

Salary: $200,000

A Geophysicists studies the Earth using gravity, magnetic, electrical and seismic methods. Their role is paramount in the mining industry as they conduct surveys to locate minerals or ground water. A Senior Geophysicist can earn anywhere from $150,000 to $200,000 a year, putting it at number six on our list.

5.) Metallurgists

Salary: $220,000

The role of a Metallurgist is focused mainly in the extraction and processing of various metals. Just starting out, a Graduate Metallurgist can earn $50,000 to $90,000 per year whereas a Senior Metallurgist can make close to $220,000a year. The more experience you have, the more money mining companies will pay.

Top 10: Diamond Mines in the World




10.) Botuobinskaya (Russia)


Located in the Yakutia region of Russia, the Botuobinskaya diamond mine is estimated to contain roughly 70 million carats. The mine, which is scheduled to commence production in 2015, is owned and operated by Nyurba mining and processing division of ALROSA.


The company began the first phase of the stripping operation in late 2012. The operation will last three years with mining operations expected to begin in the fourth quarter of 2015. The Botuobinskaya mine will produce 1.5 million carats of diamonds annually for more than 40 years.

9.) Orapa (Africa)

As the world’s largest diamond mine by area, the Orapa diamond mine is located 240km west of Francistown city in Central Botswana. The open-pit mine is estimated to contain 85.7 million carats of diamond reserves.

Orapa commenced production in 1971 and underwent expansion in 1999 to double its previous capacity. Owned and operated by Debswana, a partnership betweenthe De Beers Company and the government of Botswana, the site is the oldest of the four diamond mines operated by Debswana.

8.) Jwaneng (Africa)

Another major diamond mine is Botswana is the Jwaneng site, which is located 160 miles south-west of Gaborone in south central Botswana. The mine, which has been in production since 1982, is another partnership owned and operated site by the De Beers Company and the Government of Botswana.

Regarded as the “richest” diamond mine in the world in terms of value, the Jwaneng mine is estimated to contain roughly 88 million carats of diamond reserves. Since 2010, the mine has undergone a major expansion (Cut-8) to extend the mine’s life cycle until 2025.

7.) Grib (Russia)


Located in the north-western part of Russia, Grib is an open-pit diamond mine estimated to contain over 98 million carats. The mine is expected to become the largest diamond mine in Russia in terms of size.

The Grib mine is owned and operated by Lukoil through its subsidiary Arkhangelskgeoldobycha (AGD). With production commencing in June 2013, the site is planned to go underground after 16 years of open-pit operation.

Grib is the first new non-alluvial diamond mine to produce more than one million carats per year.

6.) Venetia (South Africa)

Owned and operated by De Beers, the Venetia diamond mine is estimated to contain more than 102 million carats. Located in the province of Limpopo in South Africa, the site is both an open-pit and underground mine producing roughly 3.066 million carats of diamonds in 2012.

With deposits consisting of 12 kimberlite pipes, the Venetia mine is the largest diamond producing mine in South Africa.

5.) Catoca (Africa)

Located in Angola, the Catoca is the fifth largest diamond mine in the world. Operated by Sociedade Mineira de Catoca, the mine is a joint venture with state-owned diamond company Endiama (32.8 percent), ALROSA (32.8 percent), China and state oil producer Sonangol (18 percent) and Odebrecht of Brazil (16.4 percent).

The mine is estimated to contain 130 million carats of mineable diamond. The Catoca mine accounted for 70 percent of Angola’s total diamond output.
Top 10 deep open-pit mines

Top ten deepest open-pit mines in the world

Bingham Canyon

Bingham Canyon mine located south-west of Salt Lake City, Utah, US, is the deepest open pit mine in the world. The Bingham Canyon pit is more than 1.2km deep and approximately four kilometres wide.
The mine, which is owned and operated by Rio Tinto Kennecott, has been in production since 1906.
Also known as the Kennecott Copper Mine, Bingham Canyon produced about 179,317t of copper, 279,200 ounces of gold, 2.4 million ounces (Moz) of silver and 20 million pounds (Mlbs) of molybdenum in 2012.
The recoverable reserves at the open-pit exceeded 2.9Mt of copper, 2.8Moz of gold, 31Moz of silver and 240,000t of molybdenum as of December 2012.

Chuquicamata

Chuquicamata

Chuquicamata copper mine, situated 1,650km north of Santiago, Chile, is the second deepest open-pit mine in the world.
Chuquicamata, also known as the Chuqui open pit, is 4.3km long, three kilometres wide and more than 850m deep.
Chuquicamata copper mine has been in operation for more than a century. The mine is owned and operated by the Chilean state enterprise Codelco. The open-pit mine produced 443,000t of copper in 2011.
Feasibility study is underway to switch to underground production at Chuquicamata by the end of 2018. The ore reserve under the existing pit is estimated to be 1.7 billion tonnes grading at 0.7% copper. The underground development project is estimated to cost more than $4bn.

Escondida

Escondida

Escondida copper mine located in the Atacama Desert, Chile, ranks as the third deepest open-pit operation. Escondida copper mining operation consists of two open-pit mines, namely Escondida pit and Escondida Norte pit. The Escondida pit is 3.9km long, 2.7km wide and 645m deep. The Escondida Norte pit is 525m deep.
BHP Billiton is the operator of the mine with 57.5% interest. Rio Tinto holds 30% stake in the mine. Escondida is currently the world's largest copper producing mine.
It produced 1.1Mt of copper in the financial year ending June 2013, which accounts for about five percent of global copper production. Escondida's recoverable copper reserve was estimated to be more than 32.6Mt as of December 2012.

Udachny

Udachny

Udachny diamond mine located in the Eastern-Siberian Region of Russia is currently the fourth deepest open pit mine in the world. The Udachny pit is currently 630m deep. Mining at the Udachnaya kimberlite pipe has been going on since 1971.
The Udachny mine is owned and operated by Russia's state-owned company Alrosa. The mine produced ten million carats of diamond per year until 2011.
The probable contained diamond reserve at the open-pit was estimated to be 4.4 million carats as of July 2013.
The Udachny open pit operation is scheduled to close in 2014 with the opening of Udachny underground mine which is under construction. The contained diamond reserves for Udachny underground mining are estimated to be more than 108 million carats.

Muruntau

Muruntau mine in Uzbekistan, physically one of the largest open pit gold mines in the world, ranks as the fifth deepest open pit. The Muruntau open pit is 3.5km long and three kilometres wide. The depth of the mine has reached just more than 600m.
Muruntau was discovered in 1958. Mining operations started in 1967. Uzbekistan's Navoi Mining and Metallurgical Combinant own and operate the mine.
The final pit depth under the current mine plan is reported to be 650m, after which the mine will switch to underground operation.
Muruntau's contained gold reserves and resource including the historical production is reportedly estimated at 170Moz. The mine is known for its production capacity of about 2Moz of gold per year with averaging ore grade of 2.4g/t gold.

Fimiston

Fimiston Open Pit (Super Pit)

The Fimiston Open pit, also known as the Super Pit, located on south-east edge of Kalgoorlie, Western Australia, is the sixth deepest open-pit mine in the world. The gold producing open pit mine is 3.8km long, 1.5km wide and up to 600m deep.
The mine is owned and operated by Kalgoorlie Consolidated Gold Mines (KCGM), a 50-50 joint venture company comprised of Barrick Gold and Newmont Mining.
The mine produced 296,000oz of gold during the first half of 2013. The proven and probable reserves at Filmiston open pit as of December 2012 was estimated to be more than 8Moz.

Grasberg

Grasberg

Grasberg mine located in the Papua province of Indonesia currently ranks as the world's seventh deepest open pit operation. The miming operation at Grasberg consists of both open pit and underground mines. The Grasberg open pit is more than 550m deep. Grasberg is the largest gold mine in the world.
The mine also produces copper and silver. The Grasberg open pit operation started in 1990 and expected to continue up to 2016. The mine is operated by Freeport Indonesia (PTFI), a subsidiary of Freeport-McMoRan Copper & Gold (FCX) which owns 90.64% of the Grasberg mining operation.
The mine produced 862,000 ounces of gold and 695Mlbs of copper in 2012. The proven and probable ore reserve at Grasberg (open pit + underground) as of December 2012 was estimated at 2.424Mt grading 0.83g/t gold, 4.24g/t silver and one percent copper.

World's top 10 gold deposits

#6 | OYU TOLGOI | 46,340,000 Oz Gold

Location: South Gobi Desert, MONGOLIA

#10 | Obuasi | 29,830,000 Oz Gold
Location: GHANA, western Africa
In the #10 spot is Obuasi, owned by major gold producer AngloGold Ashanti. It is primarily a high-grade underground mine with periodic open-pit operations during its long history. It is located in the Ashanti region of southwest Ghana in western Africa; a prolific gold producing region for centuries. The underground operation extends to a depth of 1,500 meters or 4,900 feet (almost a mile). Mining began at Obuasi more than 110 years ago, in 1897 when it was originally known as the Ashanti Mine.
#9 | CADIA EAST | 37,600,000 Oz Gold
Location: New South Wales, AUSTRALIA
In the #9 spot is Cadia East, owned by Australian major Newcrest. The large underground mining operation is part of a trio of gold mines, in close proximity to one another, known collectively as Newcrest's Cadia Valley Operations, roughly 250 kilometers west of Sydney. The other two mines are Cadia Hill and Ridgeway. Cadia Hill is a large open-pit mine nearing the end of its useful life just as the newly developed Cadia East recently began its expected 30 year mine life. Gold was first discovered in the gold and copper bearing Cadia region in 1851 and Cadia East was discovered in 1994.
#8 | MPONENG | 39,557,000 Oz Gold
Location: Near Johannesburg, SOUTH AFRICA
In the #8 spot is Mponeng, owned by South African major AngloGold Ashanti. It is located just 65km west of Johannesburg in one of the world's most prolific mining regions known as the Witwatersrand. In addition to being one of the largest, Mponeng is also one of the world's deepest underground mines. It extends over 2 miles below the surface and it takes over an hour to reach the bottom. The rocks at this depth reach a temperature of 150 degrees farenheit requiring slurry ice be pumped underground to cool the environment down to a bearable 85 degrees.
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#7 | PUEBLO VIEJO | 40,085,000 Oz Gold
Location: DOMINICAN REPUBLIC
Coming in at #7 is Pueblo Viejo, owned jointly by majors Barrick (60%) and Goldcorp (40%). This large deposit is located in the Dominican Republic, roughly 100km northwest of the capital of Santo Domingo. It might surprise some that this small island nation is rich in mineral reserves. The open pit mine is very new and began production in January 2013. It also has large silver and copper reserves to complement its gold deposit. As it ramps up to full production, it will also be one of the largest producers in the world, but we'll save production figures for a separate Top 10 List.
#6 | OYU TOLGOI | 46,340,000 Oz Gold
Location: South Gobi Desert, MONGOLIA
At #6 on our list is Oyu Tolgoi, owned jointly by Rio Tinto (34%), Turquoise Hill (32%) and Mongolia (34%). This is another newly developed mammoth deposit located in the remote southern reaches of Mongolia. The mine cost the princely sum of US$6.6B to develop and went into production in January 2013. In addition to its 46Moz+ of gold, it also contains over 40 billion pounds of copper worth US$140B. It's really a copper mine masquerading as a gold mine. It will also be one of the largest gold and copper producers on earth as it ramps up to full production.
#5 | OLYMPIADA | 47,500,000 Oz Gold

Elements of Open-Pit Mining – Ил уурхайн элементүүд


Benches
Benches are possibly the most distinguishing feature of an open pit. Benches can be divided in into working benches and inactive benches. Working benches are in the process of being excavated, whereas inactive benches are the remnants of working benches left in place to maintain pit slope stability.
Догол
Догол нь ил уурхайн хамгийн онцлог  шинж тэмдэг юм. Догол нь ажлын ба ажлын бус догол гэж хуваагддаг. Ажлын догол нь ухаж ачигдаж байдаг бол ажлын бус догол нь уурхайн хажуугийн тогтворжилтыг хангах зорилгоор үлдээсэн ажлын доголыг үлдээц билээ.

Between main benches, catch benches are left in place to prevent cascading material from compromising safety in active areas of an operation. Dozers or front end loaders can be used to aid the main excavator to maintaining good floor conditions. Furthermore, they can increase main excavator efficiency by reshaping the muck pile to increase bucket fill factors, and possibly aid in the selective mining of ore and barren rock.

Haul roads 
Haul roads constitute a key element of an open –pit mine, providing the main haulage route for ore and overburden from active excavating areas to the pit rim or beyond.
The selection and application of a suitable wearing course, combined with regularapplication of water and chemical suppressants, are most feasible and effective options for dust suppression measures. In addition to the measures discussed previously, avoiding spillage also plays an important role in fugitive dust suppression and, possibly more importantly, prolonging tire life.
Some of the main contributes to a high rolling resistance and bad haul road performance are inadequate wearing course construction application as well as haul road defects such as potholing, rutting, loose material (dust and stones), corrugations (commonly referred as washboards), surface cracking, and insufficient drainage. 

Overburden disposal
Overburden forms, by far, the largest volume of material produced by most open – pit mines. Overburden is deposited either top – down or bottom up. End dumping (or top – down dumping) of overburden involves dumping the material over an advancing face. During operation of the dump, only limited reworking of material by dozers is required.  Recontouring starts after the end of the dump life. In paddock dumping (also knowing as bottom – up dumping), the layers of overburden are stacked by dumping on top of the dump, followed with spreading by bulldozers to form relatively thin layers.

Pit Expansion
Expansion of an open – pit mine is done in a series of phases, often referred to as pushbacks or cut backs.
Pushbacks can be either conventional or sequential. Essentially, both methods push back a pit shell the same distance horizontally; however, sequential pushback does this through a number of smaller, active benches pushed simultaneously at several levels, whereas a conventional pushback mines the whole horizontal extent of push back level before progressing to the next level. Different zones of sequential pushbacks are divided by haulroads.

Идэвхитэй үйл ажиллагаа явагдаж байгаа хэсэгт аюулгүй ажиллагааг хангах материал унахаас урьдчилан сэргийлжүндсэн доголуудын хооронд барих доголуудыг үлдээдэг. Улны нөхцөлийг сайтар хангахын тулд үндсэн экскаваторт тусалж бульдозер болон утгуурт ачигч ашиглаж болно. Үүнээс гадна тэдгээрийг нурлыг хэлбэршүүлж шанага дүүргэлтийг нэмэгдүүлэх замаар үндсэн экскаваторын ашигт ажиллагааг нэмэгдүүлэх, хүдэр ба хоосон чулуулгийг ялгаж ачих зэрэгт ашиглаж болно.
Уурхайн автозам
            Уурхайн автозам нь ил уурхайнчухал элемент бөгөөд ухаж ачих идэвхтэй бүсээс хөрс болон хүдрийг уурхайн хүрээ болон түүнээс гадагш тээвэрлэх боломжийг хангадаг.
Замын хучилтыг зөв сонгож усан болон химийн тоос дарагчийг тогтмол хэрэглэх ньхамгийн дөт ба үр дүнтэй тоос дарах арга юм. Асгацаас зайлсхийх нь өмнө дурдсан арга хэрэгсэлүүд дээр нэмээд тоос дэгдэлтийг дарахаас гадна түүнээс илүү чухал байж болох дугуйны насжилтыг уртасгах чухал ач хобогдолтой. Өнхрөлтийнөндөр эсэргүүцэл болон автозамын бүрэн бус ашиглалтанд хүргэх зарим гол шалтгаан нь тохироогүй замын хучилт болон нүх хонхорхой, мөр, сийрэг материал(тоос ба чулуу), дэржигнүүр (нийтэд угаалгын нидрүүлэг), гадаргуугийн хагарал,хангалттай бус ус таталт зэрэгтэй холбоотой автозамын эвдрэл багтдаг.
Хөрсний овоолго
            Өнөөг хүртэл хөрсний овоолго нь ихэнхи ил уурхайн үйлдвэрлэлийн бүтээгдэхүүний хамгийн их хэмжээг эзэлсээр ирсэн. Хөрс нь дээрээс доош,болон доороос дээшээ байдлаар байршуулагдаж болдог. Хөрсийг босоо ахилттай (дээрээсээ доошоо) овоолох үедматериалыг ахилтын мөргөцөгийг давуулж буулгадаг. Овоолгын проссын явцад зөвхөн бага хэмжээний материалыг бульдозероор дахин шүлжүүлэх шаардлага гардаг. Овоолгын гүйцсэний дараа дахинхэлбэршүүлэх ажил эхэлдэг. Хэвтээ ахилттай овоолох (мөн доороосоо дээшээ овоолох гэж ярьдаг) үед хөрсний давхаргыг овоолгын дээгүүр буулгаж бульдозероор харьцангуй нимгэн үе үүсгэж тараадаг.

Уурхайн тэлэлт
            Ил уурхайн тэлэлт нь ахилт буюу орол гэх дараалсан хэд хэдэн үе шатуудаар хэрэгждэг. Ахилт нь энгийн ба цуварсан байж болно. Үндсэндээ хоёр арга уурхайн хүрээг хэвтээгэвч цуварсан ахилтын үед хэд хэдэн түвшинд нэгэн зэрэг жижиг ажлын доголуудаар хэрэгждэг бол энгийн ахилтаар ахилтын түвшин дэх бүх хэвтээ тэлэлт нөгөө түвшинд шилжихийн өмнө бүрэн ашиглагддаг. Цуварсан ахилтын өөр өөр бүсүүд хоорондоо автозамаар тусгаарлагддаг.
.
Figure 15.1 Bench elements

1.     pothole
n. 1. хадны хонхорхой. 2. замын нүх/ хонхорхой.
n. (British) exploring of caves or pits
2.     corrugation
үрчлээ,атираа,хуниас
3.    rut
n. 1. дугуйны мөр. 2. хэвшил, зуршил. 3. нэг хэвийн байдал. 4. ороо. rutted adj. дугуйны мөр гарсан. rutting adj. орооны (үе), ороо орсон.
мөр,харгуй,заншил,отоо,ороо,зуршил,хэвшил,мөр,шан
n. annual period of sexual excitement in some animals (esp. deer); groove, furrow; routine, habitual procedure or course of action
4.     corrugation
сущ.
Синонимы: wrinkle 1., fold I 1., furrow 1.
2) траншеябороздавыбоина (на дороге)
3) тех. сморщивание; рифление; волнистость
5.    simultaneously
нэг зэрэг,зэрэгцээгээр
adv. concurrently, at the same time

Maintenance and repair / Үйлчилгээ ба засвар


There are no definite line of division between maintenance and repair. It is usual to say that maintenance includes items such as cleaning, inspection, adjustment, routine replacements, and hard face or other build – up welding, while repair consists of fixing or replacing worn or broken parts.

Техникийн үйлчилгээ ба засварын хооронд тодорхой ялгаа байдаггүй. Ерөнхийдөө техникийн үйлчилгээ гэдэгт цэвэрлэгээ, хяналт шалгалт, тохируулга, ээлжит солилт, хатуу бүрхүүл ба бусад бэхлэлт – гагнуур ордог. Харин засвар гэдэгт муудсан эсвэл эвдэрсэн эд ангийг засварлах эсвэл солихыг багтаадаг.
Lubrication is often treated as a maintenance expense, and it is probably the most basic and important of all the maintenance operations.
Many contractors and most equipment rental firms divide repairs into two classes – major repairs, overhauls, and painting; and small repairs and maintenance. The first class may be called shop work, as it should be done in the repair shop even if it has should be done in the field, and the second class is called field repairs and maintenance. 

Reliability
The reliability of a system is a measure of the probability of its survival as a function of time. In the mining industry, mean time between failures (MTBF) is often used as a proxy for measuring system reliability, where failure is defined as unscheduled downtime due to equipment (not process) malfunction.



Maintenance Tactics

Maintenance tactics, sometimes called maintenance policies or maintenance strategies are defined on the basis of failure type and consequences of failure. Four basic classes of tactics are available for implementation:
1.     Reactive tactics are run-to-failure policies –that is, repair only on breakdown. This approach is also known as corrective maintenance.
2.     Preventive tactics are interval or time-based maintenance activities and include inspections, lubrication, adjustment, calibration, cleaning, component replacement, and overhaul.

3.     Predictive tactics are condition-based maintenance and repair activities. Predictive maintenance techniques rely on a measure of performance deterioration to intervene prior to failure and include oil analyses, vibration monitoring, and thermography.

4.     Proactive tactics are based on a root cause. They include design-out maintenance (design modifications), reliability in procurement and warehousing, operator driven reliability, and operating restrictions designed to eliminate the root cause of problems.



Maintenance Workshop Facilities
For a mine system to operate successfully according to specifications there must be a variety of supporting maintenance workshops and facilities near mining activities. These facilities consist of central workshops shared by repair and service personnel. Such workshops are equipped with all necessary facilities – welding, painting, drilling lathing, metal drilling, machine lubricants, and so on.

Тосолгоог ихэнхдээ техникийн үйлчилгээний зардалд хамруулан тооцдог бөгөөд бүх л үйлчилгээний ажлын хамгийн их ач холбогдолтой үндсэн үйл ажиллагаа юм.
Ихэнх гэрээт гүйцэтгэгчид, түрээсийн компаниуд засварыг хоёр хэсэгт хуваадаг – томоохон засвар,  их засвар, будалт жижиг засвар ба техникийн үйлчилгээ. Эхний хэсгийг хээр талбайд гүйцэтгэсэн байсан ч засварын газарт хийгдэх ёстой тул засварын газар дахь ажил гэж нэрлэж болнохоёр дахь хэсгийг хээрийн засвар техникийн үйлчтлгээний ажил гэж нэрлэдэг.
Найдвартай ажиллагаа
Системийн найдвартай ажиллагаа гэдэг нь системийн ажлын чадварын боломжийг цаг хугацаанаас хамаарсан функцээр илэрхийлсэн хэмжээ юм. Уул уурхайн үйлдвэрлэлд ихэнхдээ эвдрэл хоорондын хугацааг системийн найдвартай ажиллагааны хэмжигдхүүний төлөөлөл болгон хэрэглэдэг. Үүнд эвдрэлийг тоног төхөөрөмжийн (үйл ажиллагааны бус) буруу ажилбараас болсон төлөвлөгдөөгүй сул зогсолт гэж тодорхойлдог.

Техникийн үйлчилгээний тактик

Зарим тохиодолд техникийн үйлчилгээний бодлого эсвэл техникийн үйлчилгээний стратеги гэж нэрлэдэг техникийн үйлчилгээний тактикийг эвдрэлийн төрөл ба эвдрэлийн үр дүнгээс хамааруулан тодорхойлдог:
1.     Хариу өгөх тактик нь эвдэртэл ажиллах бодлогыг хэлнэ. Энэ нь зөвхөн эвдэрч зогссон тохиолдолд засварлана гэсэн үг. Энэ хандлагыг бас засах техникийн үйлчилгээ гэж нэрлэдэг.
2.     Урьдчилан сэргийлэх тактик нь шалгалт, тосолгоо, тохируулга, туршилт, цэвэрлэгээ, эд ангийг солих, их засвар зэргийг багтаасан тодорхой интервал эсвэл цаг хугацаанд үндэслэсэн техникийн үйлчилгээний үйл ажиллагааг хэлнэ.
3.     Урьдчилан оношлох тактик нь нөхцөл байдалд үндэслэсэн техникийн үйлчилгээ ба засварын үйл ажиллагаа юм. Урьдчилан оношлох техникийн үйлчилгээний арга нь тосны шинжилгээ, чичиргээний хяналт, дулааны бичлэг зэргийг багтаасан гүйцэтгэлийн доройтлыг хэмжиж эвдрэлээс өмнө оролцоход оршино.
4.     Идэвхтэй тактик нь суурь шалтгаан дээр нь үндэслэсэн. Үүнд төсөл загварын техникийн үйлчилгээ (загварын шинэчлэл), ханган нийлүүлэлт болон хадгалалтын найдвартай байдал, операторын жолоодлогын найдвартай байдал, асуудлын суурь шалтгааныг багасгахад чиглэсэн ашиглалтын хязгаарлалтууд багтана.

Техникийн үйлчилгээний байгууламж
Уул уурхайн систем төлөвлөлтийн дагуу амжилттай ажиллахын тулд уурхайн ашиглалт явагдаж газартаа төрөл бүрийн засвар үйлчилгээний байгууламжуудтай байх шаардлагатай. Эдгээр нь байгууламжууд нь засвар ба үйлчилгээний ажиллагсад хамтран ашигладаг төвлөрсөн засварын газруудаас бүрддэг. Ийм засварын газруудад бүх шаардлагатай тоноглолууд суурилагдсан байдаг – гагнуур, будаг, өрөмдлөг, төмөр өрөмдлөг , тосолгооны машин, ба бусад.

Thursday, October 15, 2015

Bioleaching/Biocorrosion
 Metals/Biomining


Presented to: Dr. Michael Broaders

1.     Biocorrosion
By Lisa Smith

Physicochemical interactions between a metallic material and its environment can lead to corrosion.
Corrosion is a “naturally occurring process by which materials fabricated of pure metals and/or other mixtures undergo chemical oxidation from ground state to an ionized species” (Beech, 2003). The process proceeds through a series of oxidation (anodic) and reduction (cathodic) reactions of chemical species in direct contact with, or in close proximity to, the metallic surface.
In natural habitats and man-made systems, surface-associated microbial growth, i.e. biofilms, influence the physico-chemical interactions between metals and the environment, frequently leading to deterioration of the metal. For example in a marine environment the presence of a biofilm can accelerate corrosion rates of carbon steel by several orders of magnitude. However, in contrast, certain types of biofilms produce a protective barrier effect resulting in a significant decrease in corrosion rates of metals.

Deterioration of metal under a biological influence is termed biocorrosion or microbiologically influenced corrosion (MIC).
“Biocorrosion is a result of interactions between metal surfaces and bacterial cells and their metabolites” (Beech, Sunner, 2004).
The main types of bacteria associated with metals in terrestrial (and aquatic) environments are sulfate-reducing bacteria (SRB), sulfur-oxidising bacteria, iron-oxidising/reducing bacteria, manganese –oxidising bacteria and bacteria secreting organic acids and slime. These organisms coexist in naturally occurring biofilms.
SRB are the main group of microorganisms and are generally anaerobic, however some genra tolerate oxygen and even grow in its presence. They are distributed within two domains: Archaea and Bacteria.
There is increasing recognition that microbes such as bacteria play an even larger role in all forms of corrosion than previously thought.  It is now reported that up to 70% of all corrosion in water systems is caused or accelerated by microbes.

2. Biooxidation
By Deborah Mc Auliffe

Many biotechnology-derived processes use microorganisms to help ease the usage of harmful chemicals in various industrial processes. The mining industry uses microorganisms and their natural ability to digest, absorb, and change the quality of different chemicals and metals, to refine ores.


Biooxidation also uses microorganisms, not to extract metals, but to make the metals ready for extraction. Oxidation is the chemical reaction in which an element is changed by the addition of oxygen. Rust is an example of the oxidization of iron.

Biooxidation is mainly used in gold mining. Gold is often found in ores with gold particles scattered throughout, called refractory ores, and the small particles of gold are covered by insoluble minerals. These minerals make the extraction difficult. Therefore, microorganisms that can "eat away" at the mineral coating are used to pre-treat the gold ores before they can be extracted.

Bioleaching of copper, and biooxidation of refractory gold ores are the only well-established large scale processes that are commercially carried out today.

Currently, 25 percent of all copper worldwide is produced through biomining. The process is used on a variety of other metals such as gold and uranium. Biomining is not yet a proven or profitable technology to apply to other metals such as zinc, nickel and cobalt.



3. Bioleaching
By Marian Cummins

3.1 History of Bioleaching


Although mining is one of the oldest technologies known it has succeeded in escaping the
major technological advances seen in that of agriculture and medicine. Many minerals and metals are mined today in exactly the same manner, as they were hundreds of years previous. The crude ores are dug from the earth, crushed and the mineral is extracted by either by extreme heat or due to the addition of toxic chemicals. But due to the environmentally unfriendly aspect of these mining techniques new methods, which are kinder and more environmentally friendly, are being used which uses microorganisms, which leach out the metals- that of Bioleaching

One of the earliest recordings of bioleaching comes from Cyprus, reported by Galen, a naturalist and physician AD166 who reported on the in situ leaching of copper. Surface water was allowed to flow through permeable rock and as it percolated through the rock, the copper minerals dissolved so the result was a high concentration of copper sulphate in solution. This solution was allowed to evaporate with the resultant crystallation of copper sulphate. Pliny (23-79 AD) reported the similar practice of copper extraction as copper sulphate was widely used in Spain.
          Prior to electrolysis, the recovery of the copper from copper sulphate was by cementation (precipitation). It is thought that this process was known in Pliny time but no written records of this have survived. Its is known that the Romans used to place scrap iron into the river and over a period of a few months the copper precipated around the iron. The pure copper was then recovered by smelting, but what the Romans didn’t realize was microorganisms played a major biological contribution to this process by generating the copper in the water. The Chinese were also aware of the process (cementation) as documented by King Lui- An (177-122 BC). The Chinese implemented the commercial production of copper from copper sulphate when the Chiangshan cementation plant started operation in 1096 with an annual production of 190ton Cu/annum. Bioleaching and cementation were also described by Paracelsus the Great (1493-1541). He noted the copper deposition onto iron at a spring in the Zifferbrunnen in Hungary. Although he confused this deposition with that of transmutation, he assisted in the use of bioleaching and by 1750 approx 200t/annum Cu were obtained in the Zifferbrunnen area of Hungary using this process of bioleaching.
           Even though these earlier bioleaching operations were difficult to document, it is known that copper leaching was well established at the Rio Tinto mine in Spain by the 18th century. Rio Tinto literally means “coloured fiver”, a name given to the acidified fiver that issues from the Sierra San Cristobol mountains on the fiver bed and on the abundant microbial mats, the dense floating masses made up of different microorganisms (reference 1). At Rio Tinto the process of heap leaching of copper sulphides was carried out on an industrial scale in 1752. In this process the ore is heaped and crushed onto open-air pads. The layers of ore were altered with beds of wood. Once the heap was constructed the wood was ignited which resulted in the roasting of copper and iron sulphides. Water was then added to the top of the heap. The addition of water caused the copper and iron to dissolve which formed copper and iron sulphates. But due to the significant environmental damage caused by the production of sulphuric acid in this process, the process was stopped in 1888. This heap leaching process minus the roasting step continued at Rio Tinto until the 1970’s.The reason for it’s success was unknown, but it was thought to be due to “some obscure quality either of the Rio Tinto ore or the Spanish climate’. But it is now widely accepted and known that it was in fact the microorganism Thiobacillus ferroxidans that contributed to the success of Rio Tinto.
          
In the 1940’s in America, several million tons of sulphuric acid was discovered in the Ohio River, this discharge was attributed to the weathering of subbitumous coal. Naturally enough this pollution incident was unacceptable and it led to widespread investigation by universities and several US government institutions, such as the US Bureau of Mines as to the source of the pollution. The cause of the sulphuric acid was due to the oxidation of pyrite, which is present in the subbitumuous coal, but it was also noted that this oxidation occurred much more rapidly than could be contributed to by that of inorganic chemistry. Also an important observation was that of the presence of sulphur oxidizing bacteria. And in 1950 a couple of years after the incident a new species was identified that of Thiobacillus ferrooxidans. This organism is able to oxidize elemental sulphur and ferrous ions at a much higher rate than that achieved by inorganic chemistry. It is this catalysis of the oxidation of ferrous ions that makes Thiobacillus ferrooxidans and other iron and sulphur oxidizing microorganisms such important catalysts in the bioleaching process.

3.2 Why has Bioleaching become such an attractive alternative?


Bioleaching is a very attractive alternative to to the conventional mining techniques and it is very desirable in today’s world due to the continued depletion of high grade reserves and so it allows the more economically extraction of minerals by from low grade ores, it also arise from the resulting tendency for mining to be extended deeper underground and also it is a much more environmental friendly alternative to that of the conventional mining methods to which there is a growing awareness of the environmental issues associated with the smelting of sulphide minerals and the burning of sulphur rich fossil fuels and of course there is the enormous energy costs that is associated with the conventional methods. Bimining also improves recovery rates, reduces capital and operating costs.

There has being a very widespread and rapid interest in the exploitation of biomining especially in the copper industry, due to the fact that the copper in the low grade ore is bound up in a sulfide matrix, it can be recovered by traditional smelting only at great cost. In addition the world is running out of smelting capacity because of the depletion of the high-grade ores means that more ore has to be smelted to produce the same amount of copper. Oxidising bacteria can reduce the need for these expensive smelters. Whereas a new smelter can cost 1 billion dollars the technology required for biomining I pretty uncomplicated.

In order to understand the process of microbial mining or biomiining a number of considerations must be understood and answered, such as what microorganisms are involved in the extraction of the metals from the rocks and where in nature do they occur? What biochemical functions do these microorganisms perform and what do they require in the need of nutrient and environmental conditions in order to maintain their activity? What are the constraints of the commercial exploitation of such biological techniques? And what impact will the new tools of genetic engineering have on the future of biomining?

3.3 General Properties of the Microorganisms


The bacteria involved in biomining are among the most remarkable life forms known. They are described as chemolithotrophic, which basically means rock eating, that is they obtain their energy from the oxidation of inorganic substances. Many of them are also autotrophic that is they utilize carbon dioxide in the atmosphere as the carbon source. These microorganisms live in very inhospitable environments, which other microbes would find it impossible to survive or tolerate; for example the sulphuric acid and soluble metals concentrations are often very high. Some thermophilic microorganisms require temperatures above 50 degree Celsius (122 degree Fahrenheit), and a few strains have been found at temperatures close to that of the boiling point of water.

4.4 Specific Microorganisms

For many years the general impression was that Thiobacillus ferrooxidans was the only microorganism responsible for the leaching proceeds. As previously stated this microorganism wasn’t discovered until 1957 in the acidic water draining coal mines, where it was then determined the relationship between the existence of this microorganism and the dissolution of metals in copper- leaching operations. Since its discovery in the Rio Tinto Mine in Spain a wealth of information has be collected regarding its characteristics and also more importantly on the role it plays in bioleaching of the metals.

T. ferrooxidans is rod shaped (usually single or in pairs), non- spore forming, gram negative, and single pole flagellated ( HORAN, 1999;KELLY and HARRISON, 1984; LEDUC and FERRONI, 1994; MURR, 1980). T. ferrooxidans is also acidophilic; it tends to be found in hot springs, volcanic fissures and in sulfide ores deposits that have high sulphuric acid concentrations. It is also moderately thermophilic, thriving in temperatures between 20 and 35 degree C. It obtains its energy for growth from the oxidation of either iron or sulphur. The iron must be in the ferrous or bivalent form (Fe2+), and it is converted by the action of T. ferrooxidans to the ferric or trivalent form (Fe3+). The nitrogen source utilized is that of ammonium. T. ferrooxidans obtains carbon autotrophically from the atmosphere as carbon dioxide. Although T. ferrooxidans has been characterized as being a strictly aerobic organism, it can also grow on elemental sulphur or metal sulphides under anoxic conditions using ferric iron as an electron acceptor. (Donti et al., 1997; Pronk et al., 1992). It is generally found in environment with a Ph OF 2.0.

As important and all T. ferrooxidans is in the leaching process another important microorganism taking part ii that of T. thioxidans, this is also a rod shaped bacteria, very similar to T. ferrooxidans but it can’t oxidized Fe3+ it is also gram negative Its maximum growth rate is at 35 degrees C, and it is the dominant microbe found at low Ph environments. It has being found that mixed cultures of bacteria are responsible for the extraction of metals from their ores such as is the case with the combined effects of T ferrooxidans and T. thiooxidans are more effective in leaching certain ores together than as an individual organism. Also Leptospirillium ferrooxidans and T. organaparus can degrade pyrite (FeS2) and chalopyrite (CuFeS2), a feat, which neither species can do alone.

4.5 Bioleaching Processes


The process of bioleaching falls under 2 methods that of direct leaching and indirect leaching. Direct leaching is the process where the bacteria attack the minerals which are susceptible to leaching by enzymes. By obtaining the energy from the inorganic material the bacteria aid in the transferring of electrons from iron or sulphur to oxygen.  The more oxidized product is generally the more soluble the product. The inorganic material never enter the bacterial cell, the electrons released by the oxidation reaction are transported through the cell membrane (and in aerobic organisms) to oxygen atoms forming water. ATP (adenosine triphosphate) is produced when the transferred electrons give up their energy.
   Indirect leaching, in cons tract does not occur by the bacteria attacking the minerals. The bacteria produce ferric iron (Fe3+) by oxidizing soluble ferrous iron (Fe2+) which is a powerful oxidizing agent that reacts with the other metals, and transforms them into a soluble oxidisable form in a sulphuric acid solution. In this way the ferrous iron is produced again and is rapidly oxidized by the bacteria thus it is a continuous cycle. This indirect leaching is generally known as bacterial assisted leaching. T. ferrooxidans can speed up the oxidation of iron by a factor of more than a million than without the bacteria being present in the solution.


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